Doors


FLUSH & MOLDED

SBS Materials IN-STOCK FLUSH & MOLDED CATALOG

SBS Materials offers a wide variety of molded doors designed to replicate the look and feel of a traditional wood door at an affordable price.

With layout options from modern and minimalist to classic and conventional, molded interior doors are a popular option in both residential and light-commercial applications.

Simple & Cost Effective

Door Styles

Molded Doors

Molded doors are constructed when a series of panels or design is stamped by a mold into a hardboard fiber material to create the door face. They are manufactured to resemble the look of an interior stile and rail wood door. Solid Particle Core molded doors are available in a variety of designs and can replicate the heavy weight and feel of a real wood door while providing the benefit of noise reduction for a peaceful environment.

Finishings

Molded doors are available in smooth or textured surfaces. They arrive primed and ready for painting after a light sanding and minor preparation. Because of the materials used in their construction, staining is not an option. Always make sure to finish all six sides.


Flush Doors

Flush doors are constructed using a mixture of wood and wood-fiber components and feature a completely flat surface for a simple and economical design option. They are available in a variety of wood species, most of which can be painted or stained. Some flush doors also come in a primed hardboard or wood-grained pre-finished option.

Finishings

Flush doors are available in paint-grade, stain-grade and primed hardboard options. Primed flush doors require only a light sanding and cleaning before applying a base coat.

Stain-Grade:

Birch and Oak doors feature solid wood edges and all the pleasing color variations and grain patterns found in a natural wood product. They look great painted or stained.

Paint-Grade:

Lauan doors typically feature irregular colors and grain patterns that most homeowners will opt to paint over. Flush hardboard doors are factory primed and ready for painting.

Door Applications

Bifold Doors

Bifold doors are a popular option for saving room in closet areas or other tight spaces throughout your home. These doors provide better access to small areas and take up minimal space. All SBS Materials molded bifold doors feature panels on both sides.


Sliding Bypass Doors

Sliding Bypass doors are configured by hanging two or more interior doors mounted to a track. They do not swing and are typically useful in areas with little available floor space.


Pocket Doors

Pocket doors slide similarly to a bypass door, but are generally a single door mounted to an overhead track that slides into the wall, hiding the components and saving space.

Slab or Door Unit

Single Door
(No Frame)

Pre-Hung Unit
(Fully Assembled)

Doors can be purchased as a single door only (no frame) or fully assembled pre- hung units.

In a pre-hung unit, the door comes mounted in a frame with hinges already attached to a door jamb. SBS Materials stocks several paint-grade and stain-grade jamb options to complement the door.

See pagess to learn more.

SBS Materials stocks interior doors with the option of either "full and square" or pre-fit and beveled edges.

Pre-fit and Beveled Edges

Typically used on pre-hung door units, edges are undersized by 3/16” and feature a 3 degree bevel on both sides, eliminating the need to field-trim the door to fit the frame.

DOOR REDUCED IN WIDTH BY 3/16

3 DEGREE BEVEL TWO SIDES

DIAGRAM NOT TO SCALE


Full and Square Edges

Typically used for replacements, these doors feature a 90 degree angle on all edges, allowing the door to be field-trimmed if necessary.

DOOR WIDTH FULL AND SQUARE

Construction Types

Solid Particle Core (SC)

Weight and feel of a wood door

Reduces sound transmission

SBS Materials stocks Solid Particle Core doors with a bottom rail and wood stiles and rails for additional screw holding power

Great for residential and light-commercial applications like living rooms, bedrooms, hallways and large storage areas

and wood stiles and rails for additional screw holding power

Can be fire-rated up to 20 minutes with certified frames and hardware

for more information on Solid Particle Core construction.

Hollow Core (HC)

Standard ofering includes wood stiles for added screw holding power and easy size reductions

Also available with MDF/Fiber stiles

Commonly used in residential applications where sound transmission and durability is not a primary concern

for more information on Hollow Core construction.

1

2

3

5

Solid Particle Core (SC)

Construction

1. Wood Stiles & Rails: Made of solid wood for extra screw holding power

2. Face: 1/8” molded hardboard skin 3 available in smooth or textured painting surface

3. Core: Solid particle board core routed 5 to match molded skin design

4. Thickness: Available in 1-3/8” & 1-3/4”

5. Height: Available in 6/8, 7/0 & 8/0

Wood Rail

Field-trimming can affect fire ratings. To ensure proper ratings, doors must be factory trimmed by SBS Materials )

Rail (6/8 height, 1-3/8” thickness doors):

Fiber top and bottom rail. Cannot be field-trimmed without re-blocking. If trimming is required, please consider purchasing doors with wood stiles.

Rail (6/8 height, 1-3/4” thickness doors):

1” top rail and 2” bottom rail, allowing the door to be field-trimmed up to 1”

Rail (7/0 & 8/0 height):

All doors in 7/0 and 8/0 height have a 1” top rail and a 2” bottom rail allowing the door to be field trimmed up to 1”

Fire Rating
UP TO 20 MINUTES

1-3/4” ONLY

Sound Benefits
REDUCED SOUND

TRANSMISSION

Solid Particle Core molded doors are used in a variety of residential and light- commercial interior applications. The advantages of solid particle core construction are added security and reduced sound transmission while the heavier weight and feel is similar to a wood stile and rail door. SBS Materials offers a wide variety of designs with smooth or textured surfaces.

Solid, heavy construction - feels like real wood

Panel Options

Raised Panel
Flat Panel

Surface Options

Smooth Surface
Textured Surface

Sticking Options

Craftsman Sticking
Ovolo Sticking

v

Cove & Bead Sticking
Step Sticking

Hollow Core (HC)

Construction

1. Wood Stile (Left Side): Wood stiles for additional screw holding power

2. Fiber Stile (Right Side): Medium density fiberboard (MDF) stiles

3. Blocking:Provides support for door faces

4. Face:1/8” molded hardboard skin available in smooth or textured painting surface

5. Core: Hollow core routed to match molded skin design

6. Thickness:Available in 1-3/8” Only

7. Wood Stile Height (Left Side):Available in 6/8, 7/0 & 8/0

8. Fiber Stile Height (Right Side):Available in 6/8 Only

A

Wood Stile Hollow Core Door

Rail (6/8 height, 1-3/8” thickness doors): Fiber top and bottom rail. Cannot be field- trimmed without re-blocking. If trimming is required, please consider purchasing doors with wood stiles.
Rail (7/0 & 8/0 height, 1-3/8” thickness doors): 1” fiber top rail and a 2” fiber bottom rail, allowing the door to be field-trimmed up to 1”

B

Fiber Stile Hollow Core Door

Rail: (6/8 Height, 1-3/8” thickness doors): Fiber top and bottom rail. Cannot be field-trimmed without re-blocking. If trimming is required, please consider purchasing doors with wood stiles.

Hollow Core molded doors ofer a lighter-weight, economic alternative to wood stile and rail interior doors. Available in a variety of designs with smooth or textured surfaces.

Panel Options

Raised Panel
Flat Panel

Surface Options

Smooth Surface
Textured Surface

Sticking Options

Craftsman Sticking
Ovolo Sticking

v

Cove & Bead Sticking
Step Sticking

Layouts

MOLDED DOORSMaddoxMontgomeryCambrianConnellySandhurstCamdale
LAYOUT1 Panel2 Panel2 Panel2 Panel2 Panel2 Panel
PANEL TYPEFlat PanelFlat PanelRaised PanelRaised PanelV-Groove PlankRaised Panel
SURFACESmoothSmoothSmoothSmoothSmoothTextured
STICKINGCraftsmanCraftsmanCove & BeadCove & BeadOvoloCove & Bead
Solid Particle Core
HEIGHT6/8, 7/0, 8/06/8, 8/06/8, 7/0, 8/06/8, 7/0, 8/06/8, 7/0, 8/06/8
THICKNESS 1-3/8” & 1-3/4”1-3/8” & 1-3/4”1-3/8” & 1-3/4”1-3/8” & 1-3/4”1-3/8” & 1-3/4”1-3/8” & 1-3/4”
FIRE RATING20 Minute20 Minute20 Minute20 Minute20 Minute20 Minute
Hollow Core
HEIGHT6/86/8, 8/06/8, 7/0, 8/06/8, 7/0, 8/06/8, 7/0, 8/06/8
THICKNESS 1-3/8”1-3/8”1-3/8”1-3/8”1-3/8”1-3/8”
FIRE RATINGNoneNoneNoneNoneNoneNone
PAGEpage 14page 15page 16page 17page 18page 19
MOLDED DOORSCrayburnKeystoneRocheleConmivoColburn SmoothColburn Textured
LAYOUT3 Panel4 Panel5 Panel5 Panel6 Panel6 Panel
PANEL TYPEFlat PanelRaised PanelRaised PanelFlat PanelRaised PanelRaised Panel
SURFACESmoothSmoothSmoothSmoothSmoothTextured
STICKINGCraftsmanCove & BeadCove & BeadStepCove & BeadCove & Bead
Solid Particle Core
HEIGHT6/8, 7/06/86/8, 7/0, 8/06/8, 7/0, 8/06/8, 7/0, 8/06/8, 7/0
THICKNESS 1-3/8” & 1-3/4”1-3/8” & 1-3/4”*1-3/8” & 1-3/4”1-3/8” & 1-3/4” †1-3/8” & 1-3/4”1-3/8” & 1-3/4” †
FIRE RATING20 Minute20 Minute20 Minute20 Minute20 Minute20 Minute
Hollow Core
HEIGHT6/8, 7/06/86/8, 7/0, 8/06/8, 7/06/8, 7/0, 8/06/8, 7/0, 8/0
THICKNESS 1-3/8”1-3/8”1-3/8”1-3/8”1-3/8”1-3/8”
FIRE RATINGNoneNoneNoneNoneNoneNone
PAGEpage 20page 21page 22page 23page 24page 25

Maddox

STANDARDTALL
HEIGHT6/87/08/0
THICKNESS1-3/8”1-3/4”1-3/8”1-3/4”1-3/8”1-3/4”
Door Sizes
STANDARD WIDTH 1/0SC/HC
1/2SC/HC
1/3SC/HC
1/4SC/HC
1/6SC/HCSCSC/HCSC
1/8SC/HCSC
1/10SC/HC
2/0SC/HCSCSC/HCSCSC
2/2SC/HC
2/4SC/HCSCSC/HCSCSC
2/6SC/HCSCSC/HCSCSCSC
2/8SC/HCSCSC/HCSCSCSC
2/10SC/HCSCSCSCSCSC
3/0SC/HCSCSC/HCSCSCSC
6/8
1-3/8”
Bi-Fold Sizes
2 DOOR
2/0SC/HC
2/4
2/6SC/HC
2/8
3/0SC/HC
4 DOOR
4/0SC/HC
4/8
5/0SC/HC
5/4
6/0SC/HC
Smooth Surface
Craftsman Sticking

Montgomery

STANDARDTALL
HEIGHT6/87/0-N/A8/0
THICKNESS1-3/8”1-3/4”1-3/8”1-3/4”1-3/8”1-3/4”
Door Sizes
STANDARD WIDTH 1/0HC
1/2HC
1/3HC
1/4HC
1/6SC/HCHCSC/HC
1/8HC
1/10HC
2/0SC/HCHCSC/HC
2/2HC
2/4SC/HCHCSC/HC
2/6SC/HCHCSC/HC
2/8SC/HCSCHCSC/HCSC
2/10SC/HC
3/0SC/HCSCHCSC/HCSC
6/8
1-3/8”
Bi-Fold Sizes
2 DOOR
2/0SC/HC
2/4
2/6SC/HC
2/8
3/0SC/HC
4 DOOR
4/0SC/HC
4/8
5/0SC/HC
5/4
6/0SC/HC
Smooth Surface
Craftsman Sticking
SC = Solid Particle Core Construction
HC = Hollow Core Construction
= No Standard Bore Possible

Cambrian

STANDARDTALL
HEIGHT6/87/08/0
THICKNESS1-3/8”1-3/4”1-3/8”1-3/4”1-3/8”1-3/4”
Door Sizes
STANDARD WIDTH 1/0SC/HCSC/HCSC/HC
1/2SC/HCSC/HCSC/HC
1/3SC/HCSC/HCSC/HC
1/4SC/HCSC/HCSC/HC
1/6SC/HCSCSC/HCSCSC/HCSC
1/8SC/HCSC/HCSC/HC
1/10SC/HCSC/HCSC/HC
2/0SC/HCSCSC/HCSCSC/HCSC
2/2SC/HCSC/HCSC/HC
2/4SC/HCSCSC/HCSCSC/HCSC
2/6SC/HCSCSC/HCSCSC/HCSC
2/8SC/HCSCSC/HCSCSC/HCSC
2/10SC/HCSCSC/HCSCSC/HCSC
3/0SC/HCSCSC/HCSCSC/HCSC
6/8
1-3/8”
Bi-Fold Sizes
2 DOOR
2/0SC/HC
2/4HC
2/6SC/HC
2/8HC
3/0SC/HC
4 DOOR
4/0SC/HC
4/8HC
5/0SC/HC
5/4HC
6/0SC/HC
Smooth Surface
Cove & Bead Sticking
6/8 Hollow Core 1-3/8” doors are stocked with fiber stiles in the following sizes:
1/6, 2/0, 2/4, 2/6, 2/8, 2/10, 3/0

Connelly

STANDARDTALL
HEIGHT6/87/08/0
THICKNESS1-3/8”1-3/4”1-3/8”1-3/4”1-3/8”1-3/4”
Door Sizes
STANDARD WIDTH 1/0SC/HCSC/HCSC/HC
1/2SC/HCSC/HCSC/HC
1/3SC/HCSC/HCSC/HC
1/4SC/HCSC/HCSC/HC
1/6SC/HCSCSC/HCSCSC/HCSC
1/8SC/HCSC/HCSC/HC
1/10SC/HCSC/HCSC/HC
2/0SC/HCSCSC/HCSCSC/HCSC
2/2SC/HCSC/HCSC/HC
2/4SC/HCSCSC/HCSCSC/HCSC
2/6SC/HCSCSC/HCSCSC/HCSC
2/8SC/HCSCSC/HCSCSC/HCSC
2/10SC/HCSCSC/HCSCSC/HCSC
3/0SC/HCSCSC/HCSCSC/HCSC
6/8
1-3/8”
Bi-Fold Sizes
2 DOOR
2/0SC/HC
2/4HC
2/6SC/HC
2/8HC
3/0SC/HC
4 DOOR
4/0SC/HC
4/8HC
5/0SC/HC
5/4HC
6/0SC/HC
Smooth Surface
Craftsman Sticking
6/8 Hollow Core 1-3/8” doors are stocked with fiber stiles in the following sizes:
1/6, 2/0, 2/4, 2/6, 2/8, 2/10, 3/0
SC = Solid Particle Core Construction
HC = Hollow Core Construction
= No Standard Bore Possible

Sandhurst

STANDARDTALL
HEIGHT6/87/08/0
THICKNESS1-3/8”1-3/4”1-3/8”1-3/4”1-3/8”1-3/4”
Door Sizes
STANDARD WIDTH 1/0SC/HC
1/2SC/HC
1/3SC/HC
1/4SC/HC
1/6SC/HCSCSC/HCSC/HC
1/8SC/HCSC/HCSC/HC
1/10SC/HC
2/0SC/HCSCSC/HCSC/HC
2/2SC/HC
2/4SC/HCSCSC/HCSC/HC
2/6SC/HCSCSC/HCSCSC/HCSC
2/8SC/HCSCSC/HCSCSC/HCSC
2/10SC/HCSC
3/0SC/HCSCSC/HCSCSC/HCSC
6/8
1-3/8”
Bi-Fold Sizes
2 DOOR
2/0SC/HC
2/4HC
2/6SC/HC
2/8HC
3/0SC/HC
4 DOOR
4/0SC/HC
4/8HC
5/0SC/HC
5/4HC
6/0SC/HC
Smooth Surface
Ovolo Sticking
V-Groove Plank

Camdale

STANDARDTALL
HEIGHT6/87/0-N/A8/0-N/A
THICKNESS1-3/8”1-3/4”1-3/8”1-3/4”1-3/8”1-3/4”
Door Sizes
STANDARD WIDTH 1/0SC/HC
1/2SC/HC
1/3SC/HC
1/4SC/HC
1/6SC/HC
1/8SC/HC
1/10SC/HC
2/0SC/HC
2/2SC/HC
2/4SC/HC
2/6SC/HCSC
2/8SC/HCSC
2/10SC/HC
3/0SC/HCSC
6/8
1-3/8”
Bi-Fold Sizes
2 DOOR
2/0SC/HC
2/4HC
2/6SC/HC
2/8HC
3/0SC/HC
4 DOOR
4/0SC/HC
4/8HC
5/0SC/HC
5/4HC
6/0SC/HC
Textured Surface
Cove & Bead Sticking
6/8 Hollow Core 1-3/8” doors are stocked with fiber stiles in the following sizes:
1/4, 1/8, 1/10, 2/0, 2/2, 2/4, 2/6, 2/8, 2/10, 3/0
SC = Solid Particle Core Construction
HC = Hollow Core Construction
= No Standard Bore Possible

Crayburn

STANDARDTALL
HEIGHT6/87/08/0-N/A
THICKNESS1-3/8”1-3/4”1-3/8”1-3/4”1-3/8”1-3/4”
Door Sizes
NARROW WIDTH 1/0SC/HCSC/HC
1/2SC/HCSC/HC
1/3SC/HCSC/HC
1/4SC/HCSC/HC
1/6SC/HCSCSC/HC
1/8SC/HCSC/HC
1/10SC/HCSC/HC
STANDARD WIDTH 2/0SC/HCSCSC/HC
2/2SC/HCSC/HC
2/4SC/HCSCSC/HC
2/6SC/HCSCSC/HCSC
2/8SC/HCSCSC/HCSC
2/10SC/HCSCSC/HC
3/0SC/HCSCSC/HCSC
6/8
1-3/8”
Bi-Fold
2 DOOR
2/0SC/HC
2/4
2/6SC/HC
2/8
3/0SC/HC
4 DOOR
4/0SC/HC
4/8
5/0SC/HC
5/4
6/0SC/HC
Smooth Surface
Craftsman Sticking

Keystone

STANDARDTALL
HEIGHT6/87/08/0
THICKNESS1-3/8”1-3/4”1-3/8”1-3/4”1-3/8”1-3/4”
Door Sizes
NARROW WIDTH 1/0SC/HC
1/2SC/HC
1/3SC/HC
1/4SC/HC
1/6SC/HC
1/8SC/HC
STANDARD WIDTH 1/10SC/HC
2/0SC/HC
2/2SC/HC
2/4SC/HC
2/6SC/HCSC
2/8SC/HCSC
2/10SC/HC
3/0SC/HCSC
6/8
1-3/8”
Bi-Fold Sizes
2 DOOR
2/0SC/HC
2/4
2/6SC/HC
2/8
3/0SC/HC
4 DOOR
4/0SC/HC
4/8
5/0SC/HC
5/4
6/0SC/HC
Smooth Surface
Cove & Bead Sticking
6/8 Hollow Core 1-3/8” doors are stocked with fiber stiles in the following sizes:
1/6, 2/0, 2/4, 2/6, 2/8, 3/0
SC = Solid Particle Core Construction
HC = Hollow Core Construction
= No Standard Bore Possible

Rochele

STANDARDTALL
HEIGHT6/87/08/0
THICKNESS1-3/8”1-3/4”1-3/8”1-3/4”1-3/8”1-3/4”
Door Sizes
STANDARD WIDTH 1/0SC/HC
1/2SC/HC
1/3SC/HC
1/4SC/HC
1/6SC/HCSCSC/HCSC/HC
1/8SC/HCSC/HCSC/HC
1/10SC/HCSC/HC
2/0SC/HCSCSC/HCSC/HC
2/2SC/HCSC/HC
2/4SC/HCSCSC/HCSC/HC
2/6SC/HCSCSC/HCSCSC/HCSC
2/8SC/HCSCSC/HCSCSC/HCSC
2/10SC/HCSCSC/HC
3/0SC/HCSCSC/HCSCSC/HCSC
6/8
1-3/8”
Bi-Fold Sizes
2 DOOR
2/0SC/HC
2/4HC
2/6SC/HC
2/8HC
3/0SC/HC
4 DOOR
4/0SC/HC
4/8HC
5/0SC/HC
5/4HC
6/0SC/HC
Smooth Surface
Cove & Bead Sticking

Conmivo

STANDARDTALL
HEIGHT6/87/08/0-N/A
THICKNESS1-3/8”1-3/4”1-3/8”1-3/4”1-3/8”1-3/4”
Door Sizes
STANDARD WIDTH 1/0SC/HC
1/2SC/HC
1/3SC/HC
1/4SC/HC
1/6SC/HCSC/HC
1/8SC/HCSC/HC
1/10SC/HC
2/0SC/HCSC/HC
2/2SC/HC
2/4SC/HCSC/HC
2/6SC/HCSCSC/HC
2/8SC/HCSCSC/HC
2/10SC/HC
3/0SC/HCSCSC/HC
6/8
1-3/8”
Bi-Fold Sizes
2 DOOR
2/0SC/HC
2/4
2/6SC/HC
2/8
3/0SC/HC
4 DOOR
4/0SC/HC
4/8
5/0SC/HC
5/4
6/0SC/HC
Smooth Surface
Step Sticking
SC = Solid Particle Core Construction
HC = Hollow Core Construction
= No Standard Bore Possible

Colburn( Smooth )

STANDARDTALL
HEIGHT6/87/08/0
THICKNESS1-3/8”1-3/4”1-3/8”1-3/4”1-3/8”1-3/4”
Door Sizes
NARROW WIDTH 1/0SC/HCSC/HCSC/HC
1/2SC/HCSC/HCSC/HC
1/3SC/HCSC/HCSC/HC
1/4SC/HCSC/HCSC/HC
1/6SC/HCSCSC/HCSCSC/HC
1/8SC/HCSC/HCSC/HC
STANDARD WIDTH 1/10SC/HCSC/HCSC/HC
2/0SC/HCSCSC/HCSCSC/HCSC
2/2SC/HCSC/HCSC/HC
2/4SC/HCSCSC/HCSCSC/HCSC
2/6SC/HCSCSC/HCSCSC/HCSC
2/8SC/HCSCSC/HCSCSC/HCSC
2/10SC/HCSCSC/HCSCSC/HCSC
3/0SC/HCSCSC/HCSCSC/HCSC
6/8
1-3/8”
Bi-Fold Sizes
2 DOOR
2/0SC/HC
2/4HC
2/6SC/HC
2/8HC
3/0SC/HC
4 DOOR
4/0SC/HC
4/8HC
5/0SC/HC
5/4HC
6/0SC/HC
Smooth Surface
Cove & Bead Sticking
6/8 Hollow Core 1-3/8” doors are stocked with fiber stiles in the following sizes:
1/6, 2/0, 2/4, 2/6, 2/8, 2/10, 3/0

Colburn( Textured )

STANDARDTALL
HEIGHT6/87/08/0
THICKNESS1-3/8”1-3/4”1-3/8”1-3/4”1-3/8”1-3/4”
Door Sizes
NARROW WIDTH 1/0SC/HCHC
1/2SC/HCHC
1/3SC/HCHC
1/4SC/HCHC
1/6SC/HCHC
1/8SC/HCHC
STANDARD WIDTH 1/10SC/HCSC/HCHC
2/0SC/HCSC/HCHC
2/2SC/HCSC/HCHC
2/4SC/HCSC/HCHC
2/6SC/HCSCSC/HCHC
2/8SC/HCSCSC/HCHC
2/10SC/HCSC/HCHC
3/0SC/HCSCSC/HCHC
6/8
1-3/8”
Bi-Fold Sizes
2 DOOR
2/0SC/HC
2/4HC
2/6SC/HC
2/8HC
3/0SC/HC
4 DOOR
4/0SC/HC
4/8HC
5/0SC/HC
5/4HC
6/0SC/HC
Textured Surface
Cove & Bead Sticking
6/8 Hollow Core 1-3/8” doors are stocked with fiber stiles in the following sizes:
/0, 1/2, 1/4, 1/6, 1/8, 1/10, 2/0, 2/2, 2/4, 2/6, 2/8, 2/10, 3/0
SC = Solid Particle Core Construction
HC = Hollow Core Construction
= No Standard Bore Possible

Flush Doors

Wood bottom rail for added durability and ease of trimming

(Note: Field-trimming can afect fire ratings. To ensure proper ratings, doors must be factory trimmed by SBS Materials)

Fire Rating

UP TO 20 MINUTES 1-3/4” ONLY

Sound Benefits

REDUCED SOUND TRANSMISSION

Solid Particle Core (SC)

Solid, heavy construction - feels like real wood

Stile: Wood stiles for additional screw holding power

Rail (6/8 height, 1-3/8” thickness doors):

1” top rail and 3” bottom rail, allowing the door to be field-trimmed up to 2”

Rail (6/8 height, 1-3/4” thickness doors):

1” top rail and 2” bottom rail, allowing the door to be field-trimmed up to 1”

Rail (7/0 & 8/0 height): All doors in 7/0 and 8/0 height have a 1” top rail and a 2” bottom rail, allowing the door to be field-trimmed up to 1”

Core: Solid Particle Core manufactured for up to 20-minute fire label requirements

Face: 1/8” face consisting of a 1/64” veneer a"xed to an MDF substrate

Height: Available in 6/8, 7/0 & 8/0

Finish: Available in Birch, Lauan, Primed Hardboard and Oak

Thickness: Available in 1-3/8” & 1-3/4”

Hollow Core (HC)


Lighter weight, economic alternative

Stile: Wood stiles for additional screw holding power

Rail (6/8 height, 1-3/8” thickness doors): 1” fiber top rail and 3” fiber bottom rail, allowing the door to be trimmed up to 2”

Rail (7/0 & 8/0 height, 1-3/8” thickness doors): 1” fiber top rail and a 2” fiber bottom rail, allowing the door to be trimmed up to 1”

Core: Honeycomb blocking

Face: 1/8” face consisting of a 1/64” veneer a"xed to an MDF substrate

Height: Available in 6/8, 7/0 & 8/0

Finish: Available in Birch, Lauan, Primed Hardboard and Oak

Thickness:Available in 1-3/8” & 1-3/4”

Solid Wood Core (WC)

Heaviest, most durable construction


Stile:Wood stiles for additional screw holding power

Rail (6/8 & 7/0 heights, 1-3/8” & 1-3/4” thickness doors): 1” wood top rail and 2” wood bottom rail, allowing the door to be trimmed up to 1”

Core: Structural composite lumber

Face: 1/8” face consisting of a 1/64” veneer a"xed to an MDF substrate

Height: 6/8 & 7/0

Finish: Available in Birch and Oak

Thickness: Available in 1-3/8” & 1-3/4”

Sound Benefits

REDUCED SOUND TRANSMISSION

Flush Primed

HEIGHT6/87/08/0
THICKNESS1-3/8”1-3/4”1-3/8”1-3/4”1-3/8”1-3/4”
Door Sizes
STANDARD WIDTH 1/0SC/HCSC/HCSC/HCSC/HC
1/2SC/HCSC/HCSC/HCSC/HC
1/3SC/HCSC/HCSC/HCSC/HC
1/4SC/HCSC/HCSC/HCSC/HC
1/6SC/HCSC/HCSC/HCSC/HCSC/HCSC/HC
1/8SC/HCSC/HCSC/HCSC/HC
1/10SC/HCSC/HCSC/HCSC/HC
2/0SC/HCSC/HCSC/HCSC/HCSC/HCSC/HC
2/2SCSCSC/HCSC/HC
2/4SC/HCSC/HCSC/HCSC/HCSC/HCSC/HC
2/6SC/HCSC/HCSC/HCSC/HCSC/HCSC/HC
2/8SC/HCSC/HCSC/HCSC/HCSC/HCSC/HC
2/10SCSCSC/HCSC/HCSC
3/0SC/HCSC/HCSC/HCSC/HCSC/HCSC/HC
6/8-N/A
1-3/8”
Bi-Fold Sizes
2 DOOR
2/0
2/4
2/6
2/8
3/0
4 DOOR
4/0
4/8
5/0
5/4
6/0

Flush Lauan

HEIGHT6/87/08/0
THICKNESS1-3/8”1-3/4”1-3/8”1-3/4”1-3/8”1-3/4”
Door Sizes
STANDARD WIDTH 1/0SC/HCHCHC
1/2SC/HCHCHC
1/3SC/HCHCHC
1/4SC/HCHCHC
1/6SC/HCSC/HCHC
1/8SC/HCSC/HCHC
1/10SC/HCHCHC
2/0SC/HCSC/HCSC/HCSCHC
2/2SC/HCSCHCSCHC
2/4SC/HCSCSC/HCSCHC
2/6SC/HCSC/HCSC/HCSCHC
2/8SC/HCSC/HCSC/HCSCHC
2/10SC/HCSCHCSCHC
3/0SC/HCSC/HCSC/HCSC/HCHC
6/8
1-3/8”
Bi-Fold Sizes
2 DOOR
2/0HC
2/4HC
2/6HC
2/8HC
3/0HC
4 DOOR
4/0HC
4/8HC
5/0HC
5/4HC
6/0HC
Hollow Core Flush Lauan 1-3/8” doors are also stocked in 6/0 and 6/6 heights
SC = Solid Particle Core Construction
HC = Hollow Core Construction
= No Standard Bore Possible

Flush Birch

HEIGHT6/87/08/0
THICKNESS1-3/8”1-3/4”1-3/8”1-3/4”1-3/8”1-3/4”
Door Sizes
STANDARD WIDTH 1/0SC/HCSC/HCSC/HCSC/HCSC/HC
1/2SC/HCSC/HCSC/HCSC/HCSC/HC
1/3SC/HCSC/HCSC/HCSC/HCSC/HC
1/4SC/HCSC/HCSC/HCSC/HCSC/HC
1/6SC/HCSC/HCSC/HCSC/HCSCSC/HC
1/8SC/HCSC/HCSC/HCSC/HCSC/HC
1/10SC/HCSC/HCSC/HCSC/HCSC/HC
2/0SC/HC/WCSC/HC/WCSC/HCSC/HC/WCSC/HCSC/HC
2/2SC/HCSC/HCSC/HCSC/HCHCSC/HC
2/4SC/HC/WCSC/HC/WCSC/HCSC/HC/WCSC/HCSC/HC
2/6SC/HC/WCSC/HC/WCSC/HCSC/HC/WCSC/HCSC/HC
2/8SC/HC/WCSC/HC/WCSC/HCSC/HC/WCSC/HCSC/HC
2/10SC/HCSC/HC/WCSC/HCSC/HC/WCHCSC/HC
3/0SC/HC/WCSC/HC/WCSC/HCSC/HC/WCSC/HCSC/HC
3/4WCWC
3/6SC/HCSC/HC/WCSC/HC/WCSC/HC
3/8WC
4/0WCWC
6/8
1-3/8”
Bi-Fold Sizes
2 DOOR
2/0HC
2/4HC
2/6HC
2/8HC
3/0HC
4 DOOR
4/0HC
4/8HC
5/0HC
5/4HC
6/0HC
Hollow Core Flush Lauan 1-3/8” doors are also stocked in 6/0 and 6/6 heights

Flush Oak

HEIGHT6/87/0
THICKNESS1-3/8”1-3/4”1-3/8”1-3/4”
Door Sizes
STANDARD WIDTH 1/0HC
1/2HC
1/3HC
1/4HC
1/6SC/HC
1/8SC/HC
1/10SC/HC
2/0SC/HCSC
2/2SC/HC
2/4SC/HCSC
2/6SC/HCSC/HCSC/HC
2/8SC/HCSC/HCSC/HC
2/10SC/HCSCSC/HC
3/0SC/HCSC/HCSC/HC
6/8
1-3/8”
Bi-Fold Sizes
2 DOOR
2/0HC
2/4HC
2/6HC
2/8HC
3/0HC
4 DOOR
4/0HC
4/8HC
5/0HC
5/4HC
6/0HC
SC = Solid Particle Core Construction
HC = Hollow Core Construction
= No Standard Bore Possible

Frames

The frames are the component of a pre-hung unit to which the door is a"xed. They are available in a variety of species and either paintable or stainable options to match the door.

Please check with your local dealer for availability.

Frame Profiles

Flat frames are a popular choice and are often accompanied by a stop. Split frames are adjustable to fit a range of frame widths. Frame options are based on your location and market.

Please check with your local dealer for availability.

Fire Door Frames

Fire-rated doors are often used for house-to-garage applications or as entrances to multi-family dwellings. If a fire-rating is desired, it is important to use fire-rated frames. All stock 20 minute fire door frames are available in

4-9/16”, 5-1/4”, or 6-9/16” widths, and include weatherstrips. Other widths are available upon request.


Hinges

Hinges allow the door to open and close. For increased durability and smooth operation, it is recommended to use ball-bearing hinges for heavier doors, such as solid particle core doors.

When using a standard 1-3/8” thick door, a 3-1/2” x 3-1/2” hinge is typically used. When using a 1-3/4” thick door, a 4” x 4” hinge is typically used.

Non-Ball Bearing Square

Non-Ball Bearing Radius

US1DUS3US4BUS5US10BUS15US26US26D
3-1/2” x 3-1/2” RSP Square
3-1/2” x 3-1/2” RSP Radius
4” x 4” RSP Square
4” x 4” RSP Radius

Ball Bearing Square

Ball Bearing Radius

Ball Bearing HingesUS1DUS3US4BUS5US10BUS15US26US26D
3-1/2” x 3-1/2” RSP Square
3-1/2” x 3-1/2” RSP Radius
4” x 4” RSP Square
4” x 4” RSP Radius

Fire Door Hinges

When completing a fire-rated unit, it is important to utilize self-closing or commercial hinges.

4” x 4”

Self-Closing Hinge

4” Self Closing HingesUS1DUS3US4BUS5US10BUS15US26US26D
4” x 4”

4-1/2” x 4-1/2”

Commercial Hinge

4-1/2” Commercial HingesUS1DUS3US4BUS5US10BUS15US26US26D
4-1/2” x 4-1/2”
4-1/2” x 4-1/2” Ball Bearing

US1D

Flat Black

US3

Bright Brass

US4B

Bright Satin Brass

US5

Antique Brass

US10B

Oil Rubbed Bronze

US15

Satin Nickel

US26

Bright Chrome

US26D

Satin Chrome

Hardware

Lock-sets are available in either a knob or lever style and provide tough, reliable performance and enduring style. They are available in multiple finishes to match the hinges used on the door.

Standard Residential Series Locks

Flair

Accent

Plymouth


Builder’s Series Locks

LaSalle

Torino

Corona


Fire Door Hardware

Light commercial lock-sets are recommended to be used on 20 minute doors in public applications. Door closers aid the door in closing and are recommended to be used with 4-1/2” x 4-1/2” commercial ball bearing hinges.

Light Commercial Entry Lock

Recommended to be used with 60 or 90 minute door units.

5300 Series Door Closer

Recommended to be used with 4-1/2” x 4-1/2” commercial ball bearing hinges.


Molded Door Specifications

STYLEHEIGHTSURFACEPAGESTICKINGTOP RAILLOCK RAILBOTTOM RAILMANUFACTURER
MADDOX - 1 PANEL SQUARE TOP6/8SMOOTH14CRAFTSMAN4-3/4”---8-1/4”
Montgomery - 2 Panel Square Top6/8Smooth15Craftsman4-3/4"7"11-1/8"
Montgomery - 2 Panel Square Top8/0Smooth15Craftsman4-3/4"7"11-1/8"
Cambrian - 2 Panel Square Top6/8Smooth16Cove & Bead4-1/4"7"8-3/8"
Cambrian - 2 Panel Square Top7/0Smooth16Cove & Bead6-1/4"7"10-3/8"
Cambrian - 2 Panel Square Top8/0Smooth16Cove & Bead4-7/16"7"8-3/8"
Connelly - 2 Panel Round Top6/8Smooth17Cove & Bead5-1/4"4-3/16"8-3/8"
Connelly - 2 Panel Round Top7/0Smooth17Cove & Bead7-1/4"4-3/16"10-3/8"
Connelly - 2 Panel Round Top8/0Smooth17Cove & Bead5-1/4"4-1/4"8-3/8"
SANDHURST - 2 Panel Round Top Plank6/8Smooth18Ovolo4-3/8"7"9-7/8"
Sandhurst - 2 Panel Round Top Plank7/0Smooth18Ovolo6-3/8"7"11-7/8"
Sandhurst - 2 Panel Round Top Plank8/0Smooth18Ovolo4-3/8"7"9-7/8"
CAMDALE - 2 Panel Arch Top6/8Textured19Cove & Bead5"3-3/4"9"
Crayburn - 3 Panel Square Top6/8Smooth20Craftsman4-5/8"---8-15/16"
Crayburn - 3 Panel Square Top7/0Smooth20Craftsman6-5/8"---10-15/16"
Keystone - 2 Panel Arch Top6/8Smooth21Cove & Bead4-1/4"6-3/4"8-3/8"
Keystone - 2 Panel Arch Top7/0Smooth21Cove & Bead6-1/4"6-3/4"10-3/8"
KEYSTONE - 2 Panel Arch Top8/0Smooth21Cove & Bead5-1/4"6-3/4"8-3/8"
ROCHELE - 5 Panel Square Top6/8Smooth22Cove & Bead4-1/2"---8-1/2"
ROCHELE - 5 PANEL SQUARE TOP7/0Smooth22Cove & Bead6-1/2"---10-1/2"
ROCHELE - 5 PANEL SQUARE TOP8/0Smooth22Cove & Bead4-5/8"---10-1/8"
CONMIVO - 5 Panel Square Top6/8Smooth23Step6-1/2"---10-3/4"
CONMIVO - 5 Panel Square Top7/0Smooth23Step8-1/2"---12-3/4"
Colburn - 6 Panel Square Top6/8Smooth24Cove & Bead4-1/8"6-7/8"8-1/4"
Colburn - 6 Panel Square Top7/0Smooth24Cove & Bead6-1/8"6-7/8"10-1/4"
Colburn - 6 Panel Square Top8/0Smooth24Cove & Bead5-1/16"6-7/8"8-7/16"
Colburn - 6 Panel Square Top6/8Textured25Cove & Bead4-1/4"6-7/8"8-1/4"
Colburn - 6 Panel Square Top7/0Textured25Cove & Bead6-1/4"6-7/8"10-1/4"
Colburn - 6 Panel Square Top8/0Textured25Cove & Bead4-1/4"6-7/8"8-1/4"
TOP
SBS Materials | sales@sbsmaterials.com | 2023